Delek US Case Study
How Delek US Improved their Turnaround Management with GOARC Safety 4.0 Platform
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The company
Location
Industry
Chemical Industry
Products
Delek US is a diversified downstream energy company with assets in petroleum refining, logistics, asphalt, renewable fuels and convenience store retailing.
The Organization
- The company has close to 4,000 employees.
- A downstream energy company with a passion for growth and a commitment to operating safely, reliably, and ethically.
- Specializes in petroleum refining, with the ability to process 302,000 barrels per day of crude oil from our four U.S. refineries.
To change is to strengthen our safety and to take care of workers.
John Wilson , Maintenance Assurance at Delek US
Ensuring an efficient turnaround by scheduling and optimizing the work permit process together with real time monitoring of potential risk that consider all elements and processes of plant operations.
An integrated system with processes and data sources
- Prioritize process safety and risk mitigation together with proactive asset management and cross-organizational maintenance best practices
- Access reliable data across all processes and assets all while obtaining the right level of approval from management on time
- Maintaining process safety and continuous operational excellence
A connected worker solution for dynamic authorization
- Accessible comprehensive real-time data on scheduled activities
- Potential safety or hazard conflicts
- Ability to save time and resources with data-based management decisions and approvals while meeting production targets
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Digital transformation for Effective Time and Resource Management
Digital transformation for effective time and resource management with a systemic solution with real-time data integration for optimal risk management during turnaround maintenance
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Based on Real time data integration
GOARC’s digital safety solution for turnaround management combines safety protocols, active processes, and data in one system. The dynamic solution provided Delek with tailored process-safety based capabilities for 24/7 data visibility and access.
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Dynamic Risk Management
The dynamic solution provided Delek with tailored process-safety based capabilities for 24/7 data visibility and access. Real-time information directly delivered from all systems and active tasks to one source enables management to effectively plan and efficiently manage turnaround shutdowns, startups, and execution activities.
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Enhanced Process Safety
Real-time data on connected workers, identifies potential safety or hazard conflicts, reliable digital operator rounds and shift handovers and an efficient digital permit-to-work module to handle numerous permissions without delays, anytime, anywhere
Implementing GOARC’s Safety 4.0 platform for certain parts of the turnaround management has streamlined operations and planning capabilities for optimal risk control, asset availability and asset management across the organization. Improved data accessibility anytime, anywhere provides management with critical insights in real time for enhanced safety and productivity, and to ensure best practices.
The time and cost-saving digital system significantly enhanced management and efficiency of planned downtimes, leading to improved run times and production rates. The system minimizes risks and maximizes safety while increasing production efficiency and revenue.
25-30% reduction in process cycle time
over 60% reduction in process errors
70% increase of work permit validation and confirmation
3-5% reduction in Schedule as a result in increased productivity
The Refinery of The Future
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